Refined Expedition Vehicles
Purpose-Built in Montana
Montana Van Company collaborates directly with each client to design and construct fully custom, four-season expedition habitats engineered for serious travel.
From concept through completion, every build is tailored to your objectives, your terrain, and your standard of comfort.
No chassis? No problem.
We assist in selecting the optimal platform for your intended use. ensuring capability, balance, and long-term performance from the ground up.
Psst…we offer financing!
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We utilize innovative FRP panel and pultrusion systems to create lightweight, structurally superior expedition habitats.
Each build is meticulously assembled with precision - engineered components and finished with a level of craftsmanship that reflects our standards , not industry norms. Fully customizable. Thoughtfully executed.
We proudly partner with Cascadia Composites, delivering high-performance composite panels engineered for serious overland travel.
We’ve had the rare advantage of working hands-on with most composite panel systems available today. That experience shaped our standards — and ultimately led us to partner exclusively with Cascadia Composites.
Not because it’s convenient.
Because it performs. -
High Impact Fiberglass Panels
Reinforced high density floor panel
Engineered for extreme climates - Zero Wood
UV Stable Components
FRP internal structures for strong mounting points.
2" and 3" Panel Systems (R10|R15)
Thermal Transfer Free
Lightweight
Customizable Sizes
Designed, Sourced, and manufactured in North America
Standard Shell Sizing
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Standard Sizing 88" W x 88" H x 60" Cabover
6.5’ - 27,800
All boxes are customizable to your specifications.
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Standard Sizing 88" W x 88" H x 60" Cabover
8’ - 29,800
All boxes are customizable to your specifications.
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Standard Sizing 88" W x 88" H x 60" Cabover
3" Flatback $28,300
3" with 24" Departure Angle $30,000
2" Flatback $27,300
2" with 24" Departure Angle $29,000
All boxes are customizable to your specifications.
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Standard Sizing 88" W x 88" H x 60" Cabover
3" Flatback $30,150
3" with 24" Departure Angle $33,200
2" Flatback $29,450
2" with 24" Departure Angle $32,000
All boxes are customizable to your specifications.
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Attached via subframe to your chassis. Adaptable to a wide range of vehicles from 550/5500, Acela, and more.
We offer specialized subframe solutions, exterior aluminum storage options, and other aluminum fabrication.Standard Sizing 92" W x 92" H 60" Cabover
120" $36,625
144" $41,200
168" $46,150
Standard Sizing 96" W x 94" H No Cabover
192" $48,000
276" $53,500
All boxes are customizable to your specifications.
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Standard Sizing 87" W x 87" H
Mercedes Benz
129" $34,830
162" $37,370
Ford Transit
128" $34,750
146" $36,430
All boxes are customizable to your specifications.
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All boxes are customizable to your specifications.
Common Shell Additions
Dual Rear wheel 93" X 93"+
80" North to South Cabover
Wall embedments for heavy duty mounting
Additional Wire Chase
Outbound or tern overland doors, windows, and cargo hatches
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Your one stop shop!
We offer fully integrated truck solutions designed to support the way you travel.
From Kinetic Subframe mounting systems that manage chassis movement, to custom flat decks, storage solutions, and entry options.
In addition, we offer Super Single conversions, suspension, and comprehensive truck modifications to further refine capability, reliability, and off-road performance.Our approach is to create a platform that performs as one cohesive system.
What’s Next?
1. Discovery
We start by understanding how you travel. where you’re going. how you’ll live. what you need the vehicle to do. This phase sets the foundation for a purpose-built expedition truck or camper designed specifically for your adventures.
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2. Design
We translate the discovery insights into a complete vehicle concept. Complete with layout, systems, and structure. Balancing performance, comfort, and durability. Every detail is engineered to work together before the build begins.
3. Fabrication
This is where your vision comes to life. Our team moves from drawings to hands-on construction, applying proven composite methods and precise assembly to create a vehicle built to perform reliably in demanding environments.
4. Delivery
We validate every system, complete final inspections, and prepare your vehicle for handover. Delivery is a guided transition giving you a deep understanding of the vehicle so you can operate, maintain, and travel with confidence from day one.
Reach out To Learn about our Financing options!
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As we only provide custom builds, Prices vary based on scope. Please Reach out to discuss your vision and receive your customized quote.
We offer financing!
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These projects take time. Please contact us for our current production slots and Lead times.
Looking to outfit your own shell? We can set you up!
DIY ServicesShell Assembly
CAD Drawings and Models
Layout Consultation
Systems Integration
Flat packed and ready To Assembly cabinetry